Process

A practical path from product idea to production follow-through.

The process is built for decisions: validate the brief, design the product, prototype the right questions and prepare for manufacturing.

6 gatesBrief, concept, engineering files, prototype, DFM and pilot approval.
Evidence at each stepThe workflow creates artifacts that buyers and suppliers can inspect.
Supplier-ready outputNotes, files and checklists are organized for quoting, sampling and production decisions.
A practical path from product idea to production follow-through.
Project evidenceBrief, design, prototype and manufacturing risk are reviewed together.
Workflow

Six stages with concrete outputs

A milestone-based workflow keeps the buyer, designer, engineer and supplier aligned.

Brief
01

Brief

Product goal, target user, constraints, files and commercial intent.

Concept
02

Concept

Form direction, CMF, use-flow and product experience decisions.

Engineering files
03

Engineering files

Mechanical structure, assembly logic, drawings and supplier handoff.

Prototype
04

Prototype

Sample route, inspection notes, fit/function checks and revisions.

DFM
05

DFM

Material, draft, wall thickness, tooling risk and supplier questions.

Pilot
06

Pilot

Sample approval gates, QC evidence and production follow-through.

Tradeoffs

Product development is a chain of spend decisions

The process is designed to make risk visible before a buyer spends on detailed engineering, samples, tooling or pilot production.

Good industrial design is not only the final rendering.

For physical products, expensive problems usually appear between concept approval, engineering files, prototype samples, tooling quotes and pilot production. The V2 workflow keeps those decisions visible before the next spend.

Form vs costPrototype speed vs evidenceTooling cost vs DFMSupplier speed vs quality gates
Gate reviews

What must be approved before moving forward

The goal is to prevent a beautiful concept from becoming an expensive, fragile or hard-to-source product.

GateApproval focusTypical evidence
Brief approvalTarget user, product goal, constraints and assumptions.Product brief, reference board, risk list.
Concept approvalForm direction, use flow, CMF and market fit.Concept boards, renders, design rationale.
Engineering file approvalAssembly, structure, interfaces, materials and prototype readiness.3D models, drawings and exploded views.
Prototype approvalFit, ergonomics, functional checks and revision list.Photos, sample notes, test feedback.
DFM approvalManufacturing method, cost drivers, tooling and QC risks.DFM notes, supplier pack, checklist.
What you receive

Documentation that suppliers can actually use

The process creates files and notes that support quoting, sampling and production decisions.

Strategy

Product brief

Goals, users, features, constraints, market notes and success criteria.

Engineering

Engineering files and drawings

3D models, assembly logic, dimensions and production-facing notes.

Prototype

Prototype notes

Sample method, inspection findings, revision log and next-step recommendations.

Manufacturing

DFM checklist

Material, draft, wall thickness, ribs, fasteners, tooling and QC risks.

Sourcing

Supplier pack

Files, images, specs and questions needed for supplier quoting.

Pilot

Pilot review

Sample approval evidence, defects, revisions and production follow-through notes.

Need a prototype or DFM review? Send product type, stage and target market.